These instructions will cover the following components:

• GM284A Portable Base
• GM200A 75” Tall Vertical Post
• GM193 Boom Kit
• GM907F Man-rated Winch
• GM901F Man-rated Winch
• GM198 Winch Rear Mount Assembly
• GM135 Permanent Base Weld Down
• GM138 Permanent Base Weld/Bolt Down

Inspection

Prior to each use, the following inspection must be performed:

• Visually scan the structure to ensure there is no cracking, fatigue or gouges.

• Check all ball pins and tightening bolts to ensure proper operation.

NOTE: In the event any of the above checks are unsatisfactory, the unit must be removed from service and the deficiency corrected.

Operation

• Before moving entrant over the opening, pre-test the system as outlined.

• Rated working capacity: 350 lbs. (159 kg)

• Proof load: 3600 lbs (16.2 kN)

WARNING: Failure to comply with assembly and operating instructions could cause serious injury or death.

Maintenance

Store in clean, dry environment.

• Note the set of wheels on one end of the folded base which enable the user to pick up the opposite end and roll the base easily to intended location.

Turn tension leg screws counter-clockwise to loosen.
Unlock spring lock on front left-hand side of base by pulling back on pin and moving the front leg away from the lock.

Open front and rear legs to maximum leg spread and turn tension leg screws clockwise to tighten

CAUTION: Do not perform entry with wheels engaged to surface.

To move base from one location to another, reverse screws and engage wheels if surface permits and roll to alternate location. Upon completion of entry, retract leveling screws to place base back on its wheels, release tension screws and fold base together. Tighten tension screws.

• Position base of post into receiver in centre of portable base.

• Remove pins from their keeper and insert into receiver.

• If received with the boom disassembled, assemble as shown with bolt and locking knob.

• Lift the retainer pin at bottom of the boom assembly so that the base will hug the post when positioned.

• Stack tie off rings on top of GM200A post onto each other and position them to back of post.

• Lift the boom assembly and lock it into position by inserting it onto the mushroom pin at top of GM200A post. Pull down to lock.

• Place bottom locking pin back in place

• The locking pin is then re-inserted into correct position hole.

• Position on receiver pins on bottom front of the GM193 boom.

• Insert locking pin in top of bracket to lock winch into position.

• Pull out sufficient amount of cable to enable the cable to be threaded over the pulley on the boom.

• Remove the keeper pin on nose of boom and reposition it back after cable is on the nose pulley.

• The GM900 has a primary brake which holds the load in place when raising and lowering is stopped or when the winch crank handle is released. In addition the winch has a secondary brake system. In the event the winch would freewheel, an inertia brake system is automatically activated and restricts the cable payout to a maximum of 2 feet.

• GM900 is furnished with a cable tensioner. The cable tensioner helps keep the cable even and level on the drum to reduce stress and wear.

• If, for any reason, the injured worker becomes wedged during retrieval, the rescuer simply reverses the cranking direction of the personnel winch counter-clockwise, repositions the injured worker by movement of the cable, then continues on with the rescue/recovery.

WARNING: An independent fall-arrest unit MUST be used with this unit if a ladder is not available.

Installation Procedures

• All individuals that may be required to rescue or retrieve another person with this device MUST be instructed on how to use the system correctly. They MUST also read, understand and follow all instructions and warnings contained in these instructions and any warnings or instructions attached to the products before each use.

• Inspect vicinity around work area for debris and other material that could cause injuries or interfere with the operation of the system. Be sure that the anchor structure is positioned on a hard, stable surface before use. Also, caution should be taken to insure that all equipment will be clear of any electrical hazard and that proper ventilation has been provided in the work area before the worker descends into the space.

• Attach the personnel winch to the anchor structure making certain the locking pin is fully pushed in. Release and pull cable out from the unit to extend up over the pulley at the top of the structure.

• Inspect system using procedures explained in the following section.

Inspection Procedures

• Check the cable to insure it moves freely and retracts correctly. Check for cuts, kinks, broken strands, excessive wear, foreign substances or other damage. The cable should be checked regularly for signs of wear. A competent person must schedule regular safety inspections based on amount of use and working conditions.

• Test the locking action (suspension) capability of the personnel winch by cranking out (turn handle in a counter-clockwise direction) approximately 4 feet of cable from unit, then turn handle in a clockwise direction until two clicks are heard. The cable should now be locked into position until the handle is turned again. The locking action of the unit is for use as a suspension device only.

CAUTION: Gloves should be worn when inspecting or handling cable.

• Inspect the snap hook and connecting hardware to be sure they are not distorted or cracked. Be certain the hook keepers are free of burrs, functioning properly, clean and are not bent.

• Remove from service immediately if any system function, component or part does not pass inspection, or whenever subjected to a severe free fall, and return entire device to Winsafe Corp. at One Valleywood Drive, Unit 1, Markham, Ontario L3R 5L9, Telephone 1-888-954-0009 for inspection, repair and re-certification.

Operating Procedures

• Attach the entrant to the swivel snap hook assembly at the end of the cable using the top suspension D-Ring of a boson’s chair or the rear D-Ring of an OSHA approved fall arrest harness and begin a descent into the space. Always visually check that: a) locking snap hook freely engages the D-Ring; b) keeper is completely closed with each use. Never rely solely on the feel or sound of a snap hook engaging.

• To lower personnel, locate handle of unit and turn in a counter-clockwise direction. After lowering to desired depth, turn handle clockwise until two clicks are heard.

• To raise load, turn handle in a clockwise direction. The ratchet action will make a clicking sound.

WARNING: An independent fall arrest system (unit) MUST BE used with this unit if a ladder is not being used as the primary means of entry.

WARNING: Attach the locking snap hook on the fall arrest unit onto the rear fall arrest D-Ring of the harness meeting government standards for the intended use.

Storage and Maintenance

A written log of all servicing and inspection dates for this device should be maintained by the company safety officer.

• Always store unit in an area free of corrosive elements and excessive heat.

• DO NOT leave this unit for extended periods of time in an environment where corrosion may take place such as sewage and fertilizer plants. Additionally, avoid use in areas that contain high concentrations of ammonia. When used near salt water or moist environments, more frequent inspections may be necessary to monitor potential corrosive damage. Avoid use with acids, alkaloids or other caustic chemicals especially at elevated temperatures.

• Clean exterior of case and cable with water and mild soap detergent, rinse and thoroughly air dry. DO NOT use harsh chemicals. Clean labels as required.

• Never attempt to lubricate, adjust or modify any part or component of this unit.

• Repair and re-certification MUST BE performed by Fallsoft® Safety Equipment depending on the unit’s use and operating conditions, or whenever subjected to a severe free fall.

WARNINGS:

• Read, understand and follow all instructions and warnings, attached to and/or packed with this unit before each use.

• Inspect before each use. If any part or component shows damage, excessive wear or does not function properly, the entire unit should be removed from service.

• Never use any occupational protective equipment for anything other than its intended use.

• All occupational protective equipment must be inspected and thoroughly tested before each use.

• DO NOT use this unit if the total workload exceeds 700 lbs.

• For use by properly trained personnel only.

• Never allow cable to pass under or get wrapped around the legs, arms, neck or torso of the user or other workers.

• Never clamp off or stand on the cable nor allow the cable to become slack when in use.

• Rig to allow a minimum of 3 feet (.9 m) clearance to objects below should a fall occur.

• Never extend cable length by attaching extension lanyard. Use correct length for job.

• DO NOT disconnect personnel winch locking snap hook from D-Ring any time while working in confined space.

• Never attempt to lubricate, adjust, repair or modify any part or component. All repairs must be made at Winsafe Corp, One Valleywood Drive, Unit 1, Markham, Ontario L3R 5L9, Telephone 1-888-954-0009.

• DO NOT use this unit if any instruction or warning is not fully understood.

• Remove retainer pin located on the bottom of the boom at the back.

• Move stacked tie-off rings on top of GM200A post to the side.

• Pin top of rear mount assembly to top of boom.

• Pin bottom of rear mount assembly to bottom of boom.

• Man-rated winches may be mounted on the back and front of the structure as shown, or the mix of a man-rated winch and an equipment winch.

• GM138 is a double pin receiver base that may be welded to a steel surface or bolted to other surfaces.

• When used with permanent bases, the GM200A provides a three-person tie-off anchor using the three tie-off rings provided at the top of the post.

• When breaking down the assembly and re-bagging, make certain all pins are in their proper place. Retract level screws on GM284A base so that the base is back resting on its wheels. This is necessary in order for the base locking pin to line up with the leg at front. Tighten all leg tension screws.

FEATURES



- Man rated to 350 lbs. (159kg)

-Solves vertical, horizontal and counterweight applications

-Provides 5000 lbs. (2268 kg) anchor point at U-bracket

-Complete with dual pulleys and back mount pulley

-Adapts to a variety of winches and other manufacturer’s self retracting lifelines

-Variable winch mounting heights

-Mast pivots 220 degrees

-Base expands from 36 in. (.914 mm) to 56 in (1422mm) inside dimension

- Base has leveling legs

- Bubble level

- Mast head and three piece base are lightweight aluminum

- Breaks down for easy storage and quick set up

- UH505-FD fire dept. hoist includes a 48 in. (121mm) high centre post and an expandable base from 52 in. (1321 mm) to 72 in (1829 mm) and a maximum offset of 24 in. (609 mm)

UH502CP
Centre Post